Plastic Weldinf supplies for the automobile repair industry from IES 800-451-7206

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PLASTIC WELDING

AIRLESS PLASTIC WELDER KIT

This 80-watt Airless Plastic Welder is ideal for making super-strong repairs on polyurethane, TPO, Xenoy and other automotive plastic body parts. This welding kit features an 80-watt welding iron controlled by a variable integral control switch and comes with an assortment of welding rods. Made in the U.S.A.

PART NO.   6080                    DESC: Plastic Welder Kit                            Packaged: 1 Per Case

PLASTIC WELDING RODS

PART NO.   6011          DESC: R-1 Polyurethane Rod (1/8" x 30 ft.)        Packaged: 1 Per Case
PART NO.   6012          DESC: R-2 Polypropylene Rod (1/8" x 12")         Packaged: 30 Per Case
PART NO.   6013          DESC: R-3 ABS Rod (1/8" x 12")                            Packaged: 30 Per Case
PART NO.   6014          DESC: R-4 Polyethylene Rod (1/8" x 12")            Packaged: 30 Per Case
PART NO.   6016          DESC: R-6 Nylon Rod (3/32" x 30 ft.)                    Packaged: 1 Per Case
PART NO.   6017          DESC: R-7 Polycarbonate Rod (1/8" x 12")        Packaged: 15 Per Case

UNIVERSAL PLASTIC WELDING ROD

UNI-FLEX Fiber Ribbon Rod is a thermal plastic adhesive that sticks to any plastic. It also contains carbon and glass fibers to give greater reinforcing strength. Works fantastic on TPO!

PART NO. 6018 DESC: R-10 UNI-FLEX Fiber Ribbon (1/4" x 12") Packaged: 1 Per Case

MODEL 6080 AIRLESS PLASTIC WELDER INSTRUCTIONS

ROD APPLICATION CHART

*Part # / Rod #* 6011 (R-1) Polyurethane Rod	*Used On:* Most plastic bumper covers, both foreign & domestic, padded dashes. (Also welds late model Honda, Sentra, Cavalier & Escort bumpers.
6012 (R-2) Polypropylene Rod	*Fan shrouds, fender housings, heater housings, interior panels.*
6013 (R-3) ABS Rod	*Grills, headlight housings, instrument panels, consoles, etc.*
6014 (R-4) Polyethylene Rod	*Overflow tanks, washer bottles, battery cases, etc.*
6016 (R-4) Nylon Rod	*Both foreign and domestic radiator tanks.*
6017 (R-7) Polycarbonate Rod	*Ford Taurus, Sable, Aerostar bumpers.*
6018 (R-10) UNI-WELD Ribbon	*When regular rods will not stick. Formulated to adhere to and repair any type of plastic.*

EASY APPLICATION - 3 EASY STEPS!

STEP 1: GROOVE CUT OR TORN AREA

MIN. 1/2" To weld ONE side only

RIGHT WRONG
Use aluminum body repair tape to hold cut or tear in place.

NOTE: To weld both sides - quick cool weld with water or air - remove aluminum tape - groove and weld other side.

STEP 2: INSERT ROD IN TIP

Gently force the rod into the melt tube located on the welder tip - when you see melted plastic come out around the edge of the welder tip - slowly - begin to move the welder tip in the desired direction of weld. Continue to force welding rod into tip as you feel it melt. Be sure to completely fill groove with melted plastic.

NOTE: Be sure to hold flat shoe part of tip completely flat against material to be welded, so that the tip bridges across the groove.

STEP 3: SMOOTH OUT WELD

Use flat shoe of tip to smooth out weld to desired contour.

NOTE: To fill cavities in padded dash covers and hard to reach areas, rotate welder so that the flat part of the tip is facing up. Slowly feed welding rod through tip as it melts. When cavity is filled, rotate tip and smooth out with flat part of tip.

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